The productivity of automatic gummy making machine varies depending on the equipment model, automation level, product specifications and other factors.
Types of gummy making machine
Generally speaking, the production capacity of common gummy making machines is around 150 – 800 kilograms per hour. For example, RT450 Gel Fondant Pouring Line, the production speed is 300 – 450kg/hour. CLM Automatic PLC Controlled Gel Fondant Pouring and Molding Line has a production capacity of 40 – 1000KG/hour. The average production capacity of a large automatic 600 type fudge production line is 600kg per hour. If we calculate by the number of grains, for example, the sugar weight is 2 – 8 grams, the pouring speed is 20 – 25 grains per minute, and the converted production capacity is about 1,200 – 1,500 grains per hour (if we calculate by 2 grams of a single grain, the production capacity is about 2.4 – 3 kilograms per hour). As for some high-speed production lines, which use a new type of pouring for the molding part, the average pouring speed is 45 times per minute, i.e. 108,000 grains per hour (assuming an average of 5 grams per grain, the hourly output is about 560 kg)
gummy making machine productivity varies by machine model and configuration, here are some productivity figures for some common gel fudge production machines:
Production efficiency by model
GDQ series
GDQ150 model: output about 150 kg/h.
Model GDQ300: Production capacity of approximately 300 kg/h.
Model GDQ450: Output approximately 450 kg/h.
Model 588
JW-588: Production speed between 300-450 kg/h.
HQ series
HQ30 type (experimental type): lower production rate, suitable for laboratory use.
Model HQ450: Production rate is about 450 kg/hour.
SE Series
Model SE-8271E-450: Output is about 450 kg/hour.
Model SE-8161E-250: Output is about 250 kg/hour.
YZ Series
Model YZ-150/300/450: output of 150, 300, 450 kg/hour respectively.
Other models
Protein Colloidal Fudge Production Line: The output range is from 150 to 600 kg/hour, which can be selected according to the model.
Factors affecting the production efficiency of gummy candy
- Degree of equipment automation
- Highly automated production line, such as equipment with PLC control and servo system, has high production efficiency, reduces manual intervention and increases production speed.
- Equipment Configuration and Technology
Pouring System: Advanced pouring equipment can precisely control the flow of sugar solution and pouring speed to improve production efficiency and product quality.
Cooling System: Efficient cooling system can cool the molding quickly and shorten the production cycle.
Demolding system: automatic demolding mechanism can ensure the demolding effect, reduce manual operation and improve efficiency.
3.Production conditions and process
Working environment: suitable temperature and humidity (e.g. temperature 20-25°C, humidity about 55%) is conducive to smooth production.
Raw material preparation: the quality and preparation of raw materials will affect the smoothness of the production process. - Equipment Maintenance and Operation
Regular Maintenance: Regularly check and maintain the equipment to ensure its normal operation and reduce the failure rate.
Operation proficiency: the proficiency of the operator will also affect the production efficiency.
In summary, the production efficiency of gummy making machine is affected by many factors, users should choose the right equipment according to their own needs, and improve the production efficiency and product quality by optimizing the production process and strengthening the equipment maintenance.
Technical Parameters of gummy making machine
Production capacity parameters
Standard output:
Common models such as GDQ150, GDQ300, GDQ450, the output is 150kg/h, 300kg/h, 450kg/h respectively.
There are also equipment with output ranging from 50-600kg/h, depending on the model.
Candy specifications
Candy weight:
It can be adjusted according to the size of candy type, generally between 2-16g/grain.
Some equipments support the production of two-color and sandwich soft candy, the weight is also different.
Pouring speed:
Usually between 45-65 times/minute, some machines can be infinitely adjusted.
Power and energy requirements
Power:
The power of the whole machine is usually between 8-50kW, depending on the model and capacity of the equipment.
Voltage is usually 380V, some small equipment may use 220V.
Compressed air consumption:
Some equipment needs compressed air, the consumption is about 4-5 cubic meters/hour.
Working environment requirements
Temperature:
The working environment temperature is generally required to be between 20-25℃.
Humidity:
The relative humidity is generally around 55%.
Equipment size and weight
Dimensions:
Length is generally around 18-20 meters, width and height depend on the specific model.
The size of small equipment may be smaller, such as 19009801650mm.
Weight of the whole machine:
The weight is generally between 3000-6000kg, depending on the specific model and configuration of the equipment.
Other parameters
Control system:
Most of them adopt PLC full-automatic control, man-machine interface operation, convenient and intuitive.
Molds and Forming:
is equipped with different specifications of molds, which can produce various shapes of gelatinous soft candy.
Pouring quantitatively and accurately, the stroke of the punch bar can be adjusted online.
Cooling system:
The length of cooling tunnel is extended with good cooling effect and accurate temperature control.
Part of the equipment is equipped with defrosting device.
Demolding system:
automatic demolding mechanism, demolding effect is ideal, reduce manual operation.
The above parameters are for reference only, the technical parameters of the specific equipment may vary depending on the manufacturer and model. When choosing the equipment, you should understand the relevant technical parameters in detail from the supplier according to the actual production requirements and site conditions to ensure that the equipment can meet the production requirements.