gummy making machine
Gummy machine is the key equipment for producing gummy candy, mainly including the following types: sugar boiling machine, jelly candy deposting machine, candy cooling machine, candy packing machine
Sugar boiling equipment
Function of vacuum sugar boiling machine: heating the syrup under vacuum condition, lowering the boiling point, evaporating the water quickly and making the sugar paste reach the required concentration.
Advantages of Vacuum Sugar Boiling Machine: Avoiding scorching of syrup, improving product quality and shortening boiling time.
Pouring & Forming Equipment
Function of Fondant Pouring Machine: Pour the boiled sugar paste quantitatively into the mould to form various shapes of fondant.
Features of Vacuum Sugar Boiling Machine:
Full-automatic/semi-automatic: improve production efficiency and reduce labour cost.
Replaceable moulds: produce different shapes and sizes of fondant.
Quantitative control: Ensure the same weight of each fudge.
Cooling & Shaping Equipment
Function of Cooling Tunnel: rapidly cool the fudge to shape it through forced ventilation or refrigeration system.
Function of demoulding machine: Automatically remove the cooled and shaped fudge from the mould.
Post-processing equipment
Function of Fondant Coating Machine: Spray edible grease on the surface of fondant to prevent sticking and enhance the luster.
Function of Roller Sanding Machine: Coat the surface of fondant with fine sugar or sugar powder to increase the taste and beauty.
Packaging Equipment
Function of Candy Wrapping Machine: counting and wrapping the soft candy to improve the product hygiene and shelf life.
Types of Packing Machine:
Pillow Type Packing Machine: suitable for packing single or multiple soft candies.
Vertical packing machine: suitable for packing soft candies of different specifications and shapes.
Auxiliary equipment
Function of gelatinising machine: used to dissolve gelatin, pectin and other colloidal raw materials to prepare gummy colloidal solution.
Function of Flavour & Colour Mixing Machine: to mix the flavour, colour and other additives evenly into the sugar paste to ensure the consistent flavour and colour.
Example of fudge production line
Composition of automatic fudge production line: vacuum boiling sugar machine, pouring moulding machine, cooling tunnel, oil-coating machine, packaging machine and so on.
Features of gummy making machine: Realise fully automated production from raw material placement to finished product packaging, improve efficiency and product quality.
Suggestions for selection
Production demand: choose the suitable equipment and production line according to the output, product type and budget.
Equipment performance: pay attention to the stability of the equipment, the degree of automation and ease of operation.
After-sales service: choose manufacturers with good after-sales service and technical support to ensure the normal operation of the equipment.
Through reasonable configuration of gummy making machines, efficient and stable fudge production can be achieved to meet the market demand.
Price of Gummy Production Line
The price of Gummy production line varies greatly depending on the model, capacity, automation and configuration, and generally ranges from a few thousand US dollars RMB to hundreds of thousands of US dollars RMB. Below are the specific price ranges and related descriptions:
Price range for a small gummy production line
: approximately $8,000 USD to $20,000 USD.
Features: Suitable for start-ups or small-scale production.
Low production capacity, usually between 50kg and 150kg per hour.
Relatively low level of automation, some processes may require manual assistance.
Small equipment footprint and low investment cost.
Price range for a medium-sized gummy production line
: around US$30,000 to US$80,000
Features: Moderate production capacity, up to 150kg to 300kg per hour.
Some automation features to improve production efficiency and product consistency. Can produce Gummy of various flavours and shapes to meet diversified market demands.
Price range of large fully automated gummy production line
: about $90,000 to over $300,000 USD.
Features: High capacity, up to 300kg or more per hour, even more than 500kg. Fully automated operation, integrated production from raw material input to finished product packaging. Equipped with advanced control system and testing equipment to ensure stable product quality. Suitable for large-scale food enterprises to meet the needs of large-scale production.
Factors affecting the price
Capacity: the higher the capacity, the more complex the equipment configuration, the price increases accordingly.
Degree of automation: the price of fully automatic production line is higher than semi-automatic or manual production line.
Brand and manufacturer: equipment from well-known brands and large manufacturers are usually more expensive, but quality and after-sales service are more guaranteed.
Configurations and add-ons: e.g. in-line flavour and colour addition system, length of cooling tunnel, type of packaging equipment, etc. will all affect the total price.
Buying Advice
Define your needs: choose a suitable fondant production line according to your production scale, product type and budget.
Multiple comparisons: consult with multiple suppliers to understand the performance, price and after-sales service of different equipment.
Field inspection: visit the production workshop of the supplier and the customer site to understand the operation of the equipment visually. Sign a contract: before confirming the purchase, read the contract terms in detail, and make clear the equipment configuration, delivery date, after-sales service and so on.
To sum up, the price of Gummy production line varies according to many factors. It is recommended that you choose cost-effective equipment according to the actual needs, and cooperate with reliable suppliers to ensure smooth production.
Installation and commissioning time for Gummy making machine
The installation and commissioning time of a Gummy production line varies depending on factors such as the size and complexity of the equipment and the supplier’s service, and generally takes from a few weeks to a few months. The following are specific time estimates:
Installation phase
Installation time for a small Gummy production line: about 1-2 weeks.
Description: Smaller number of equipment, relatively simple structure, less installation workload, usually can be completed in a shorter period of time.
Installation time for medium-sized Gummy production line: approx. 2-4 weeks.
Explanation: The number of equipment increases and involves more pipework connections and electrical installations, requiring a longer installation time.
Installation time for a large fully automated Gummy production line: approximately 4-8 weeks or longer.
Explanation: The equipment is huge and complex, including several hosts and auxiliary equipment, and the installation process needs to be carried out in strict accordance with the process flow, which takes longer time.
Commissioning stage
Time for preliminary commissioning: about 1-2 weeks.
Content: After completing the installation of the equipment, carry out stand-alone debugging, check whether the equipment is running normally, whether the parameters are accurate.
Linkage debugging time: about 2-4 weeks.
Content: Connect all the equipments, carry out the whole line linkage debugging, simulate the actual production process, ensure the coordinated operation of each equipment.
Trial production and optimisation time: about 1-2 months.
Content: carry out trial production, produce a small amount of products, test product quality and equipment stability. According to the results of trial production, adjust and optimise the equipment.
Time factors affecting installation and commissioning
Complexity of equipment: the more complex the equipment, the more difficult and time-consuming installation and commissioning.
Supplier service: the professional level and experience of the installation and commissioning team provided by the supplier will affect the progress.
Site conditions: site preparation, the degree of infrastructure and logistics and transport factors will also affect the installation time.
Degree of co-operation: The degree of co-operation of the user side, such as personnel training, material preparation, etc., will also have an impact on the installation and commissioning time.
Suggestions
Advance planning: Make a detailed time plan at the beginning of the project and reserve enough time for installation and commissioning.
Select reliable suppliers: Select experienced equipment suppliers with good service to ensure smooth installation and commissioning.
Strengthen communication and collaboration: maintain close communication with suppliers, solve problems in time to avoid delays in the schedule.
To sum up, the installation and commissioning of Gummy production line needs a certain time, and the specific time depends on a variety of factors. It is recommended to make reasonable arrangements according to the actual situation to ensure that the production line can be put into production on time.
Length of after-sales service from manufacturers of jelly candy production line
The duration of after-sales service provided by equipment suppliers usually depends on the type of equipment, contractual agreements and supplier policies, which generally include the following aspects:
Warranty period
Short-term warranty: typically 6 months to 1 year, common for smaller equipment or accessories. During this period, problems caused by manufacturing or material defects will be repaired or replaced free of charge by the supplier.
Medium-term Warranty: usually 1 year to 2 years, applicable to medium-sized equipment or production lines. The supplier promises to provide free technical support and maintenance services during the warranty period.
Long-term Warranty: Some large-sized equipment or critical production lines may provide a warranty period of 3 years or even longer to ensure the long-term stable operation of the equipment.
Services after the warranty period
Paid maintenance services: After the warranty period, suppliers usually continue to provide equipment maintenance services, but may charge a certain fee, including labour and material costs.
Lifelong technical support: Some suppliers promise to provide lifelong technical support to answer the problems encountered by customers in the process of using the equipment and provide technical advice and guidance.
Regular inspection and maintenance: Suppliers may send technicians to inspect and maintain the equipment on a regular basis to find and solve potential problems in time and prolong the service life of the equipment.
Special circumstances
Contractual agreement: The term and content of after-sales service can be specifically agreed in the contract to meet the special needs of customers.
Industry practice: After-sales service standards may vary from industry to industry, and suppliers usually follow the common practice in the industry.
Suggestion
Read the contract carefully: when purchasing equipment, you should understand in detail the specific terms of the contract regarding after-sales service, including the warranty period, service content, response time, etc.
Choose reputable suppliers: Priority should be given to suppliers with a good reputation for after-sales service to ensure that the equipment can receive timely and effective support during use.
Sign a long-term service agreement: For critical equipment that requires long-term stable operation, consider signing a long-term maintenance agreement with the supplier to obtain continuous quality service.
In short, the duration and content of after-sales service provided by equipment suppliers vary according to a variety of factors, and customers should choose the right supplier and service programme according to their own needs and actual situation.