Types of popping babo Production Line:
As a unique food, bursting beads are widely used in fields such as milk tea, desserts, beverages, etc. Its molding technology and flavor types are constantly innovating to meet the diverse needs of consumers.
Important Technologies and Types of Fully Automatic popping babo Forming Machines
The popping babo forming machine is the core equipment for achieving industrial production of popping babos, and its technical level and automation directly affect the quality and efficiency of products. According to the production scale and demand, the production efficiency of the fully automatic bursting bead production line is relatively high, and the output of equipment from different models and manufacturers varies. Generally speaking, common ones include
The production speed of the automatic bursting bead production line is between 50-1000kg/h.
For example, the production capacity of some small production lines may be 50-200kg per hour. The production capacity of medium-sized production lines is usually around 200-500kg per hour, with equipment that can reach 400-450kg per hour. Large high-speed production lines have higher production efficiency, with a production capacity of up to 1000kg per hour. There are also some
A specially designed production line, if calculated by the number of particles, can achieve a high output by molding 60 times per minute per head and weighing 0.7 grams per particle.
Fully automatic popping babo production line
The fully automatic popping babo forming machine adopts a PLC control system (such as Siemens or Mitsubishi brand), combined with human-machine interface operation, to achieve full process automation from raw material blending to packaging. The production line includes the following key systems: blending system, molding system, cleaning, curing and sterilization system, packaging system, achieving quantitative filling and coding
Mixing system: used for mixing and blending juice liquid, sodium alginate liquid, and protective liquid.
Forming system: Drop the inner core liquid into sodium alginate solution through a nozzle, and use calcium ion crosslinking reaction to form a thin film, completing the wrapping (forward spheroidization).
Cleaning, solidification, and sterilization system: Ensure that products meet food safety standards and extend shelf life.
Packaging system: Implement quantitative filling and coding.
Typical technical parameters include output (200-600 kg/h), number of nozzles (284), pouring speed (15-30 times/minute), and the equipment body is made of 304 stainless steel material, which meets food grade hygiene requirements.
Experimental popping babo machine
Suitable for small-scale production or research and development scenarios, such as laboratory bead blasting machines, with low output (0.2-0.5 T/h), but high flexibility and ease of formula debugging.
- Special customized popping babo processing machine
For special requirements (such as solid sandwich popping babos), the equipment needs to adjust the nozzle size and process flow. For example, in the production of horseshoe popping babos, reverse spheroidization technology is required, which first wraps the solid core material containing calcium lactate around cassava starch, and then immerses it in sodium alginate solution to form an outer membrane. - Forming equipment: This is one of the core equipment for producing popping babos, used to shape liquid materials into the shape of popping babos. The specific equipment includes a horseshoe explosion bead forming machine and a konjac crystal ball crispy wave jelly explosion bead processing equipment.
- Pouring equipment: This type of equipment is used to inject liquid materials into molds, forming the initial shape of popping babos. The performance and accuracy of pouring equipment directly affect the quality and appearance of the finished product of popping babos.
- Cold Sky Crystal Ball Production Line Equipment: Specially used for producing cold sky crystal ball explosion beads, including cold sky crystal ball horseshoe explosion bead production line equipment and fully automatic cold sky crystal ball production line equipment. These devices can efficiently produce high-quality cold sky crystal balls and popping babos.
- Fully automatic simulation explosion bead caviar production line equipment: This type of equipment is mainly used for producing simulated explosion bead caviar, including fully automatic simulation explosion bead caviar production line equipment and fully automatic crystal ball horseshoe explosion bead production line equipment.
Other auxiliary equipment: In addition to the main molding and pouring equipment, some auxiliary equipment may also be required, such as sterile small bag filling machines, automatic filling machines, small-scale sterile filling equipment, etc., for subsequent packaging and processing work.
Production process of popping babo processing machine:
Material preparation: Choose suitable materials such as juice, dairy products, etc.
Molding: Using molding equipment to shape liquid materials into popping babos.
Pouring: Inject the formed popping babos into the mold to form a preliminary shape.
Drying and solidification: Through drying and solidification treatment, the popping babos are formed and achieve the required hardness.
Packaging: Use sterile small bag filling machine or automatic filling machine for packaging to ensure the hygiene and preservation of the product.
The selection and use of these devices are crucial for producing high-quality popping babos, ensuring the stability of the production process and the quality of the products.