The process of using sugarcane white sugar melting syrup production line equipment to produce liquid syrup
The sugarcane white sugar melting syrup production line equipment is mainly used to mix solid white sugar with water, heat and dissolve it, and make liquid syrup, which is widely used in industries such as food and beverage.
The following is an introduction to the relevant equipment:
Main equipment composition
Raw material storage and transportation system
Sugar silo: used for storing large amounts of white sugar, usually equipped with dust removal equipment.
Conveying equipment, such as screw conveyors and pneumatic conveying systems, transports sugar from the sugar silo to the dissolution tank.
Dissolving tank (sugar melting tank)
Function: Mix white sugar with water in a certain proportion and dissolve it by heating.
Features: Equipped with a mixer to ensure even dissolution of sugar. Using steam, electric heating, or electromagnetic heating methods. Equipped with a temperature control system to precisely control the dissolution temperature.
Heating system
Steam generator: produces high-temperature steam and heats the dissolution tank through a jacket or coil. Efficient, stable, and easy to control temperature.
Filtering system
Filter: Remove impurities and insoluble substances from syrup. Types include bag filters, core filters, etc.
Cooling system
Plate heat exchanger: Quickly cool syrup to the desired temperature. Efficient heat exchange and small footprint.
Cooling tank: equipped with cooling coils, cooled by circulating cooling water.
Storage and transportation system
Syrup storage tank: stores dissolved and cooled syrup. Equipped with a mixer to prevent syrup crystallization.
Transport pump: Transport syrup from the dissolution tank to filters, coolers, storage tanks, or production lines.
Control system
PLC control system: Implement automated control of the production process. Monitor temperature, pressure, flow rate and other parameters to ensure stable production.
Process flow of sugar syrup processing equipment for sugar syrup melting production line
Raw material preparation: White sugar and purified water are transported to the dissolution tank according to the formula ratio.
Heating dissolution: Start the heating system to heat the sugar water mixture in the dissolution tank. The mixer continues to stir, accelerating the dissolution of sugar.
Filtration: The dissolved syrup is filtered to remove impurities.
Cooling: The syrup is cooled to a suitable temperature through a cooling system.
Storage and transportation: The cooled syrup is stored in storage tanks for later use or transported to the production line.
Characteristics of syrup production line equipment
Efficient and energy-saving: adopting advanced heating and cooling technologies to improve energy utilization efficiency. Reduce syrup production time and energy consumption.
High degree of automation: Fully automated control system reduces manual operation and improves production efficiency.
Health and safety: The equipment material meets food hygiene standards, such as 304 or 316 stainless steel. Equipped with CIP cleaning system for easy cleaning and maintenance.
Precise control: precise control of temperature, concentration, and flow rate to ensure stable syrup quality.
Strong flexibility: The formula and process parameters can be adjusted according to different production needs.
Through the above equipment, the production process of white sugar melted syrup can achieve high efficiency, stability, and automation, meeting the production requirements of various syrup products.